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AIAG Core Tools Compliance Checklist

A comprehensive checklist designed to assess and ensure compliance with the AIAG Core Tools (APQP, PPAP, FMEA, SPC, and MSA) in automotive manufacturing and supply chain processes.

AIAG Core Tools Compliance Checklist

by: audit-now
4.4

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About This Checklist

The AIAG Core Tools Compliance Checklist is an essential resource for automotive industry professionals seeking to ensure adherence to critical quality management standards. This comprehensive checklist addresses the five core tools: Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effects Analysis (FMEA), Statistical Process Control (SPC), and Measurement System Analysis (MSA). By systematically evaluating these key areas, organizations can identify gaps, improve processes, and maintain compliance with industry requirements. Implementing this checklist helps automotive suppliers and manufacturers enhance product quality, reduce risks, and meet customer expectations in an increasingly competitive market.

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Industry

Automotive

Standard

AIAG Core Tools (APQP, PPAP, FMEA, MSA, SPC)

Workspaces

Manufacturing Facilities

Occupations

Quality Manager
Process Engineer
Production Supervisor
Supplier Quality Engineer
Automotive Auditor
1
Is the Advanced Product Quality Planning (APQP) process being followed?
2
What is the effectiveness rating of the Failure Modes and Effects Analysis (FMEA)?
Min: 1
Target: 4
Max: 5
3
Is Statistical Process Control (SPC) being utilized?
4
Is the Production Part Approval Process (PPAP) documentation submitted on time?
5
Has the supplier been evaluated for quality standards?
6
What is the current defect rate from the supplier?
Min: 0
Target: 2
Max: 100
7
What was the date of the last supplier audit?
8
Have all previous corrective actions been addressed?
9
Is the manufacturing process in compliance with established control plans?
10
What is the current scrap rate in the manufacturing process?
Min: 0
Target: 1.5
Max: 100
11
What actions have been taken for process improvement?
12
What is the date of the next scheduled audit?
13
Is all required quality assurance documentation up to date?
14
Have all staff received necessary training on quality processes?
15
What is the current rate of customer complaints?
Min: 0
Target: 3
Max: 100
16
What corrective action plans have been developed for identified issues?
17
Is the final product inspection completed as per the quality standards?
18
What is the total count of defects identified during the inspection?
Min: 0
Target: 5
Max: 1000
19
What date was the final product inspection conducted?
20
Is any rework required based on inspection results?

FAQs

Cross-functional teams including quality managers, process engineers, and production supervisors should be involved in the audit process.

It's recommended to use the checklist at least annually or whenever significant changes occur in processes or products.

The checklist covers the five AIAG Core Tools: APQP, PPAP, FMEA, SPC, and MSA.

By ensuring compliance with AIAG Core Tools, the checklist helps maintain consistent quality, reducing defects and improving customer satisfaction.

Yes, the checklist can be tailored to address specific product lines, manufacturing processes, or customer requirements while maintaining core AIAG principles.

Benefits of AIAG Core Tools Compliance Checklist

Ensures comprehensive coverage of all AIAG Core Tools requirements

Facilitates consistent quality management practices across the organization

Helps identify areas for improvement and risk mitigation

Supports compliance with automotive industry standards and customer requirements

Enhances overall product quality and manufacturing efficiency