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Aircraft Composite Structure Repair Inspection Checklist

A comprehensive checklist for inspecting and validating repairs made to aircraft composite structures, ensuring compliance with aviation standards and maintaining structural integrity.

Aircraft Composite Structure Repair Inspection Checklist
by: audit-now
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About This Checklist

The Aircraft Composite Structure Repair Inspection Checklist is a vital tool for ensuring the integrity and airworthiness of repaired composite structures in aviation. This comprehensive checklist guides technicians and inspectors through the critical steps of evaluating composite repairs, ensuring compliance with industry standards and manufacturer specifications. By implementing this checklist, aviation maintenance organizations can enhance the quality of composite repairs, extend the lifespan of aircraft structures, and maintain the highest levels of safety in flight operations.

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Industry

Aviation

Standard

AC 43.214 (Repairs and Alterations to Composite and Bonded Aircraft Structure)

Workspaces

Aircraft Maintenance Facility
Composite Repair Shop

Occupations

Aircraft Maintenance Technician
Composite Repair Specialist
Quality Assurance Inspector
Aerospace Engineer
Aircraft Structural Technician

Composite Structure Inspection

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1
What is the quality assessment of the repair?

Select the quality assessment result.

Assessing repair quality is essential for ensuring safety and compliance.
2
What is the thickness of the repair applied?
Measuring the thickness is crucial for ensuring the repairs meet specified standards.
Min: 1
Target: 5
Max: 10
3
Is the non-destructive testing (NDT) performed as per AC 43.214?

Indicate whether NDT is performed in accordance with regulations.

Compliance with NDT standards ensures structural integrity of the composite repairs.
4
What type of composite material is being inspected?

Select the applicable composite material type.

Identifying the type of composite material is essential for determining the appropriate inspection and repair methods.
5
What is the approval status of the repair?

Select the current approval status.

Determining the approval status is critical for ensuring that the repair meets required standards.
6
What notes do you have from the inspection process?

Enter any relevant notes regarding the inspection.

Inspection notes provide insights into the repair process and identify any areas of concern.
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7
When was the composite repair completed?

Select the date when the repair was completed.

Recording the repair date is essential for maintenance records and regulatory compliance.
8
Please describe the repair method used for the composite structure.

Provide a detailed description of the repair method.

Documenting the repair method is important for future reference and compliance with standards.
9
Who performed the composite repair?

Enter the name of the technician who completed the repair.

Identifying the technician responsible for the repair is important for accountability and traceability.
10
What is the status of the repair documentation?

Select the current documentation status.

Ensuring that all necessary documentation is complete is essential for compliance with aviation standards.
11
What date was the inspection of the composite repair conducted?

Select the date of the inspection.

Recording the inspection date is necessary for documentation and compliance tracking.
12
What was the cure temperature maintained during the repair process?
Maintaining the correct cure temperature is critical for the integrity of the composite repair.
Min: 50
Target: 60
Max: 70
13
What follow-up actions are required based on the inspection findings?

Provide details of any follow-up actions needed.

Documenting follow-up actions ensures that necessary steps are taken to address any issues discovered.
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14
What is the size of the area repaired (in square meters)?
Measuring the repair area is important for documentation and assessment of repair procedures.
Min: 1
Target: 10
Max: 50
15
Were any defects detected during the inspection?

Indicate whether any defects were found during the inspection.

Identifying defects is crucial for ensuring the safety and reliability of the repair.
16
Which inspection method was utilized for the composite structure?

Select the inspection method used.

Identifying the inspection method helps validate the thoroughness of the inspection process.
17
What is the risk level following the completion of the repair?

Select the assessed risk level post-repair.

Evaluating the post-repair risk level is crucial for ensuring ongoing safety and compliance.
18
What is the estimated duration of the repair process (in hours)?
Estimating the repair duration helps in planning and resource allocation.
Min: 1
Target: 8
Max: 24
19
What strategies were implemented to mitigate risks during the repair?

Provide a detailed account of risk mitigation strategies employed.

Documenting risk mitigation strategies is essential for ensuring safety and compliance during repairs.
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20
What is the complexity level of the composite repair performed?

Select the complexity level of the repair.

Assessing the complexity helps in evaluating the associated risks and necessary precautions.

FAQs

The primary purpose is to ensure that repairs made to aircraft composite structures meet stringent quality standards, maintain structural integrity, and comply with aviation regulations and manufacturer specifications.

This checklist should be used by aircraft maintenance technicians, composite repair specialists, quality assurance inspectors, and aerospace engineers involved in the repair and inspection of composite aircraft structures.

The checklist covers areas such as damage assessment, repair material selection, surface preparation, layup techniques, curing processes, finish quality, and non-destructive testing of the repaired area.

By ensuring that composite repairs are performed and inspected to the highest standards, this checklist helps prevent structural failures that could compromise aircraft integrity and safety during flight operations.

The inspection should be performed after each composite repair is completed, during scheduled maintenance checks, and as part of pre-flight inspections when repairs have been recently made to critical composite structures.

Benefits

Ensures compliance with composite repair standards and regulations

Improves the quality and durability of composite structure repairs

Enhances aircraft safety by verifying repair integrity

Reduces the risk of structural failures due to improper repairs

Provides a standardized approach to composite repair inspections