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AS9100 Quality Management System Audit Checklist

A comprehensive checklist for auditing aerospace quality management systems against the AS9100 standard, ensuring compliance and continuous improvement in aviation manufacturing processes.

AS9100 Quality Management System Audit Checklist

by: audit-now
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About This Checklist

The AS9100 Quality Management System Audit Checklist is an essential tool for aviation, space, and defense organizations to ensure compliance with the AS9100 standard. This comprehensive checklist helps auditors systematically evaluate the effectiveness of quality management systems, identify areas for improvement, and maintain high standards of safety and reliability in aerospace manufacturing. By addressing key requirements of AS9100, this checklist enables organizations to streamline their audit processes, reduce risks, and enhance overall product quality and customer satisfaction.

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Industry

Aerospace and Defense

Standard

AS9100 - Aerospace Quality Management

Workspaces

Aerospace Manufacturing Facilities

Occupations

Quality Assurance Manager
Aerospace Auditor
Quality Management System Specialist
Compliance Officer
Aerospace Engineer
1
Is the Quality Management System compliant with AS9100 standards?
2
What is the current defect rate in the manufacturing process?
Min: 0
Target: 0.5
Max: 5
3
What continuous improvement actions have been implemented?
4
How effective is the current risk management process?
5
Is the product safety documentation up to date?
6
What safety training has been completed by staff?
7
What is the reported safety incident rate in the last year?
Min: 0
Target: 1
Max: 100
8
Is the necessary safety equipment readily available?
9
Is the supplier compliant with aerospace quality standards?
10
What quality records are maintained by the supplier?
11
What is the supplier's on-time delivery rate?
Min: 0
Target: 95
Max: 100
12
Have any corrective actions been taken by the supplier recently?
13
Is the process control system compliant with AS9100 requirements?
14
Are control plan documents complete and up to date?
15
What is the current level of variation in the manufacturing process?
Min: 0
Target: 2
Max: 10
16
Are corrective actions taken in a timely manner when issues arise?
17
Is the internal audit plan comprehensive and complete?
18
Are the findings from previous audits documented appropriately?
19
What percentage of follow-up actions have been completed from previous audits?
Min: 0
Target: 90
Max: 100
20
Are the members of the audit team qualified and trained?

FAQs

The primary purpose is to evaluate an organization's compliance with the AS9100 standard and assess the effectiveness of its quality management system in the aerospace industry.

AS9100 audits are typically conducted annually, but the frequency may vary depending on the organization's size, complexity, and previous audit results.

AS9100 audits can be conducted by internal auditors, third-party certification bodies, or aerospace industry customers, depending on the audit type and purpose.

Key areas include quality management system processes, leadership commitment, risk management, product realization, performance evaluation, and continuous improvement.

While based on ISO 9001, the AS9100 checklist includes additional requirements specific to the aerospace industry, such as product safety, counterfeit parts prevention, and configuration management.

Benefits of AS9100 Quality Management System Audit Checklist

Ensures comprehensive coverage of AS9100 requirements

Streamlines the audit process and improves efficiency

Helps identify gaps in quality management systems

Facilitates continuous improvement in aerospace manufacturing

Enhances compliance with industry regulations and standards