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AS9100 Quality Management System Audit Checklist

A comprehensive checklist for auditing aerospace quality management systems against the AS9100 standard, ensuring compliance and continuous improvement in aviation manufacturing processes.

AS9100 Quality Management System Audit Checklist
by: audit-now
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About This Checklist

The AS9100 Quality Management System Audit Checklist is an essential tool for aviation, space, and defense organizations to ensure compliance with the AS9100 standard. This comprehensive checklist helps auditors systematically evaluate the effectiveness of quality management systems, identify areas for improvement, and maintain high standards of safety and reliability in aerospace manufacturing. By addressing key requirements of AS9100, this checklist enables organizations to streamline their audit processes, reduce risks, and enhance overall product quality and customer satisfaction.

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Industry

Aviation

Standard

AS9100

Workspaces

Aerospace manufacturing facility

Occupations

Quality Assurance Manager
Aerospace Auditor
Quality Management System Specialist
Compliance Officer
Aerospace Engineer

Quality Management System Audit Items

(0 / 4)

1
How effective is the current risk management process?

Select the effectiveness level of the risk management process.

To assess the adequacy of risk management in the QMS.
2
What continuous improvement actions have been implemented?

Describe the actions taken for continuous improvement.

To evaluate the effectiveness of quality improvement initiatives.
3
What is the current defect rate in the manufacturing process?

Enter the defect rate as a percentage.

To monitor product quality and continuous improvement.
Min: 0
Target: 0.5
Max: 5
4
Is the Quality Management System compliant with AS9100 standards?

Select the compliance status of the QMS.

To ensure adherence to industry standards for quality management.
5
Is the necessary safety equipment readily available?

Select the availability status of safety equipment.

To ensure that all required safety equipment is accessible to staff.
6
What is the reported safety incident rate in the last year?

Enter the number of reported safety incidents.

To measure the effectiveness of safety protocols.
Min: 0
Target: 1
Max: 100
7
What safety training has been completed by staff?

List the safety training programs completed by the staff.

To verify that employees are trained in product safety procedures.
8
Is the product safety documentation up to date?

Select the status of the product safety documentation.

To ensure that all product safety measures are documented and compliant.
9
Have any corrective actions been taken by the supplier recently?

Select whether corrective actions have been implemented.

To determine the supplier's responsiveness to quality issues.
10
What is the supplier's on-time delivery rate?

Enter the on-time delivery rate as a percentage.

To evaluate the reliability of the supplier's delivery performance.
Min: 0
Target: 95
Max: 100
11
What quality records are maintained by the supplier?

Describe the quality records that the supplier maintains.

To assess the supplier's commitment to quality management.
12
Is the supplier compliant with aerospace quality standards?

Select the compliance status of the supplier.

To ensure that suppliers meet the necessary compliance requirements for quality.
13
Are corrective actions taken in a timely manner when issues arise?

Select the timeliness of corrective actions.

To evaluate the responsiveness of the process control system.
14
What is the current level of variation in the manufacturing process?

Enter the variation level as a numerical value.

To assess the stability and capability of the process.
Min: 0
Target: 2
Max: 10
15
Are control plan documents complete and up to date?

Describe the status of control plan documentation.

To verify that control plans are accurately documented and reflect current processes.
16
Is the process control system compliant with AS9100 requirements?

Select the compliance status of the process control system.

To ensure that the process control systems are effectively meeting industry standards.
17
Are the members of the audit team qualified and trained?

Select the qualification status of the audit team.

To ensure that audits are conducted by competent personnel.
18
What percentage of follow-up actions have been completed from previous audits?

Enter the follow-up action completion percentage.

To assess the effectiveness of addressing audit findings.
Min: 0
Target: 90
Max: 100
19
Are the findings from previous audits documented appropriately?

Describe how audit findings are documented.

To verify proper documentation of audit findings for follow-up actions.
20
Is the internal audit plan comprehensive and complete?

Select the completeness status of the internal audit plan.

To ensure that all critical areas are covered in the audit plan.

FAQs

The primary purpose is to evaluate an organization's compliance with the AS9100 standard and assess the effectiveness of its quality management system in the aerospace industry.

AS9100 audits are typically conducted annually, but the frequency may vary depending on the organization's size, complexity, and previous audit results.

AS9100 audits can be conducted by internal auditors, third-party certification bodies, or aerospace industry customers, depending on the audit type and purpose.

Key areas include quality management system processes, leadership commitment, risk management, product realization, performance evaluation, and continuous improvement.

While based on ISO 9001, the AS9100 checklist includes additional requirements specific to the aerospace industry, such as product safety, counterfeit parts prevention, and configuration management.

Benefits

Ensures comprehensive coverage of AS9100 requirements

Streamlines the audit process and improves efficiency

Helps identify gaps in quality management systems

Facilitates continuous improvement in aerospace manufacturing

Enhances compliance with industry regulations and standards