AS9110 Human Factors in Maintenance Audit Checklist

A comprehensive checklist for auditing the integration of human factors principles in aerospace and defense organizations' maintenance processes to ensure compliance with AS9110 standards in MRO operations.

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About This Checklist

The AS9110 Human Factors in Maintenance Audit Checklist is a crucial tool for aerospace and defense organizations to assess and improve the integration of human factors principles in their maintenance, repair, and overhaul (MRO) operations. This comprehensive checklist addresses key aspects of human performance, ergonomics, and safety culture in accordance with AS9110 standards. By implementing this checklist, organizations can enhance maintenance reliability, reduce human errors, improve workplace safety, and ensure compliance with regulatory requirements in the aerospace MRO sector.

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Industry

Aerospace and Defense

Standard

AS9110 - Aerospace Maintenance Organizations

Workspaces

Aircraft Maintenance Facilities

Occupations

Human Factors Specialist
Maintenance Safety Manager
Ergonomics Expert
MRO Training Coordinator
Aviation Psychologist
1
Is there evidence of a strong safety culture within the maintenance team?
2
What is the average score for fatigue management practices in the facility?
Min0
Target5
Max10
3
Is there a regular error prevention training program for maintenance staff?
4
Describe any challenges related to maintenance reliability faced by the team.
5
Are ergonomic practices being followed in the maintenance workspace?
6
What feedback have you received regarding the current safety culture?
7
What is the current maintenance error rate (%) in the operations?
Min0
Target2
Max100
8
When was the last ergonomics review conducted?
9
Is there a proactive incident reporting culture within the maintenance team?
10
Are regular safety meetings held with maintenance staff?
11
What challenges do you face in the current maintenance processes?
12
How many initiatives aimed at error reduction have been implemented in the last year?
Min0
Target3
Max50
13
Are maintenance personnel aware of common human errors in their tasks?
14
What suggestions do you have for enhancing the safety culture in the maintenance environment?
15
What is the frequency of safety incidents reported in the last year?
Min0
Target5
Max100
16
When is the next scheduled safety training for maintenance staff?

FAQs

The main focus is to assess an organization's integration of human factors principles in maintenance processes and their alignment with AS9110 requirements in aerospace MRO operations.

Human factors considerations help identify and mitigate potential sources of human error in maintenance tasks, thereby reducing the risk of maintenance-related incidents and enhancing overall aviation safety.

The audit process should involve human factors specialists, maintenance managers, safety officers, ergonomics experts, and frontline maintenance personnel to ensure a comprehensive evaluation of human factors integration.

Key areas include ergonomic workplace design, fatigue management, communication processes, training programs, error reporting systems, and the integration of human factors principles in maintenance procedures.

Human factors audits should be conducted at least annually, with ongoing monitoring and more frequent assessments recommended for high-risk maintenance activities or following significant changes in processes or equipment.

Benefits of AS9110 Human Factors in Maintenance Audit Checklist

Ensures compliance with AS9110 human factors requirements

Reduces maintenance errors caused by human factors

Improves workplace safety and ergonomics

Enhances overall maintenance reliability and efficiency

Promotes a positive safety culture in MRO operations