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Forklift Operator Competency Checklist

A comprehensive checklist used to assess and verify the skills, knowledge, and safe operating practices of forklift operators in various industrial settings.

Forklift Operator Competency Checklist

by: audit-now
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About This Checklist

The Forklift Operator Competency Checklist is an essential tool for ensuring workplace safety and compliance in industries that utilize forklifts. This comprehensive checklist addresses the critical need for assessing and verifying the skills and knowledge of forklift operators, thereby reducing the risk of accidents, injuries, and equipment damage. By systematically evaluating operator competence, businesses can enhance productivity, maintain regulatory compliance, and create a safer work environment for all employees.

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Industry

Transportation and Logistics

Standard

OSHA 1910.178 - Powered Industrial Trucks

Workspaces

Warehouse
Distribution Center
Manufacturing Facilities

Occupations

Safety Manager
Warehouse Supervisor
Forklift Trainer
Occupational Health and Safety Specialist
1
Is the forklift operator certified according to OSHA standards?
2
What is the maximum weight capacity of the forklift?
Min: 1000
Target: 2000
Max: 8000
3
Is the operator wearing required safety gear?
4
Was the forklift inspected prior to use?
5
Please provide the training record for the operator.
6
Is there appropriate safety signage in the operational area?
7
What is the enforced speed limit for forklift operation in the warehouse?
Min: 1
Target: 5
Max: 10
8
Have all personnel received pedestrian awareness training?
9
When was the last safety audit performed in the warehouse?
10
Please provide details of any incidents involving forklifts in the past year.
11
Did the operator complete the daily safety check before operating the forklift?
12
How many hours has the forklift been operated since the last maintenance?
Min: 0
Target: 50
Max: 200
13
When was the last maintenance performed on the forklift?
14
Has the operator completed a safety training refresh in the last year?
15
Please provide any feedback from the operator regarding safety procedures.
16
Is the operator familiar with the emergency procedures for forklift operation?
17
What is the distance from the forklift operating area to the nearest pedestrian zone?
Min: 10
Target: 30
Max: 100
18
Are warning lights in use while the forklift is operating?
19
When is the next scheduled safety training for operators?
20
Please provide any suggestions for improving forklift safety in the warehouse.
21
Is the operator using the seatbelt while operating the forklift?
22
What is the maximum height clearance in the area where the forklift operates?
Min: 8
Target: 12
Max: 20
23
Is there a traffic management plan in place for forklift operations?
24
When was the last safety review of the forklift operations conducted?
25
Please provide any comments from the operator regarding current safety practices.

FAQs

Safety managers, supervisors, and qualified trainers should use this checklist to assess forklift operators' skills and knowledge.

The checklist should be conducted initially for new operators, and then periodically (typically annually) or after any incidents involving forklift operation.

The checklist typically covers pre-operation inspections, operating skills, load handling, safety practices, and knowledge of workplace-specific procedures and hazards.

No, the checklist is a tool to assess competency and should be used in conjunction with formal training programs, not as a replacement.

Results can be used to identify areas for additional training, document operator qualifications, and make informed decisions about operator assignments and certifications.

Benefits of Forklift Operator Competency Checklist

Ensures compliance with safety regulations and industry standards

Reduces the risk of workplace accidents and injuries

Improves overall operational efficiency and productivity

Helps identify training needs and areas for improvement

Provides documentation for liability protection and insurance purposes