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FSSC 22000 Food Packaging Material Safety Audit Checklist

A comprehensive checklist for auditing food packaging material safety practices within the FSSC 22000 framework, focusing on evaluating material selection, supplier management, migration testing, storage conditions, and compliance with food contact material regulations to ensure product integrity and consumer safety.

FSSC 22000 Food Packaging Material Safety Audit Checklist
by: audit-now
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About This Checklist

The FSSC 22000 Food Packaging Material Safety Audit Checklist is a crucial tool for food and beverage companies to ensure the safety and compliance of their packaging materials. This specialized checklist addresses the unique challenges associated with food contact materials, focusing on their potential impact on product safety and quality. By systematically evaluating packaging material selection, supplier management, migration testing, and storage conditions, organizations can mitigate risks associated with chemical contamination and ensure compliance with FSSC 22000 requirements. Regular use of this checklist helps companies maintain the integrity of their products, prevent packaging-related food safety incidents, and demonstrate their commitment to consumer safety throughout the entire packaging lifecycle.

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Industry

Food and Beverage

Standard

FSSC 22000

Workspaces

Food Packaging Facility

Occupations

Packaging Technologist
Quality Assurance Manager
Food Safety Specialist
Regulatory Affairs Coordinator
Procurement Manager

Packaging Material Compliance Audit

(0 / 5)

1
What measures are in place to protect consumers regarding packaging?

Describe the consumer protection measures implemented.

To evaluate the safety protocols established for consumer protection.
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2
Is the integrity of the packaging material verified?

Select the result of the integrity check.

To confirm that packaging maintains its integrity to protect the food product.
3
Is there a traceability system in place for the packaging materials?

Indicate if a traceability system exists.

To ensure that materials can be traced back for safety audits.
4
What is the measured chemical migration level from the packaging material?

Enter the migration level in mg/kg.

To assess the safety of the packaging materials in contact with food.
Min: 0
Target: 0
Max: 10
5
Is the packaging material compliant with FSSC 22000 standards?

Select the compliance status of the packaging material.

To ensure that the materials used for packaging meet industry compliance standards.
6
Have any packaging defects been reported for the food contact materials?

Indicate if any defects have been reported.

To identify any issues that could affect food safety.
7
What is the date of the last audit performed on the food contact materials?

Select the date of the last audit.

To track the frequency of audits and ensure compliance is regularly verified.
8
What is the result of the chemical migration test for the food contact material?

Enter the migration result in mg/dm².

To assess if the material is safe for food contact.
Min: 0
Target: 0
Max: 5
9
What is the name of the supplier of the food contact materials?

Enter the supplier's name.

To ensure traceability and accountability of suppliers.
10
Does the food contact material meet FSSC 22000 compliance requirements?

Select the compliance status of the food contact material.

To verify that materials in contact with food are compliant with safety standards.
11
What is the summary of the risk assessment conducted on the packaging material?

Provide a summary of the risk assessment.

To document any potential risks associated with the material.
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12
When was the packaging material last approved for use?

Select the date of the last approval.

To ensure that the material is up-to-date with safety approvals.
13
What is the established migration limit for this packaging material?

Enter the migration limit in mg/kg.

To ensure that the material adheres to safety limits for chemical migration.
Min: 0
Target: 0
Max: 10
14
What are the specifications of the packaging material used?

Provide the specifications of the packaging material.

To evaluate the characteristics and suitability of the material for food contact.
15
Is the packaging material compliant with relevant food safety regulations?

Select the regulatory compliance status of the packaging material.

To ensure that the packaging meets necessary regulatory standards for food safety.
16
What procedures are in place to ensure the safety of the packaging materials?

Describe the safety procedures for packaging materials.

To evaluate the effectiveness of safety measures implemented.
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17
When was the last testing conducted on the packaging material?

Select the date of the last testing.

To track the testing frequency and ensure ongoing compliance.
18
Does the packaging material have third-party certification for food safety?

Indicate if the material has third-party certification.

To confirm that the material has been independently verified for safety compliance.
19
What is the total amount of chemical residue detected in the packaging material?

Enter the total chemical residue in mg/kg.

To assess the safety of the packaging material in terms of chemical contamination.
Min: 0
Target: 0
Max: 5
20
Is the packaging material compliant with safety standards for food contact?

Select the compliance status of the packaging material.

To verify that the packaging material adheres to established safety standards.
21
What quality control procedures are in place for the packaging materials?

Describe the quality control procedures for packaging materials.

To assess the effectiveness of quality control measures implemented.
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22
What is the expiry date of the packaging material?

Select the expiry date of the packaging material.

To ensure the material is within its usable life and safe for food contact.
23
What is the composition of the packaging material?

List the components of the packaging material.

To identify the materials used and assess any potential risks.
24
What is the tensile strength of the packaging material?

Enter the tensile strength in N/m².

To evaluate the durability and mechanical properties of the packaging material.
Min: 0
Target: 0
Max: 3000
25
Is the quality of the packaging material up to the required standards?

Select the quality status of the packaging material.

To ensure the packaging material meets quality benchmarks for food safety.

FAQs

It covers material specifications, supplier approval processes, migration testing protocols, storage and handling procedures, packaging integrity checks, and compliance with food contact material regulations.

Comprehensive audits should be conducted annually, with more frequent checks (e.g., quarterly) on high-risk packaging materials or when introducing new packaging types.

The audit should involve packaging technologists, quality assurance managers, R&D personnel, procurement specialists, and regulatory affairs experts familiar with food contact material regulations.

The checklist evaluates the protocols for migration testing, including the selection of appropriate simulants, test conditions, and frequency of testing based on packaging material risk assessment.

The checklist assesses systems for tracking packaging materials from receipt to use, including lot coding, storage segregation practices, and the ability to link specific packaging lots to finished product batches.

Benefits

Ensures compliance with FSSC 22000 packaging material safety requirements

Reduces the risk of chemical contamination from packaging materials

Improves packaging material supplier management and evaluation

Enhances product quality and shelf-life through appropriate packaging

Demonstrates due diligence in protecting consumer health