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IATF 16949 Advanced Product Quality Planning (APQP) Audit Checklist

A comprehensive checklist for auditing the Advanced Product Quality Planning (APQP) process in automotive organizations, ensuring compliance with IATF 16949 standards and optimizing new product development and launch.

IATF 16949 Advanced Product Quality Planning (APQP) Audit Checklist
by: audit-now
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About This Checklist

The IATF 16949 Advanced Product Quality Planning (APQP) Audit Checklist is a crucial tool for automotive manufacturers and suppliers engaged in new product development and launch processes. This comprehensive checklist aligns with the International Automotive Task Force (IATF) 16949 standard and focuses on the systematic approach to product quality planning. By implementing this audit tool, organizations can ensure that all aspects of product development, from concept to production, are thoroughly planned and executed to meet customer requirements and industry standards. The checklist covers key phases of APQP, including planning, product design and development, process design and development, product and process validation, and launch, feedback, assessment, and corrective action.

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Industry

Automotive

Standard

IATF 16949 - Automotive Quality Management Systems

Workspaces

Automotive Design and Manufacturing Facilities

Occupations

Product Development Engineer
Quality Planning Specialist
Program Manager
Manufacturing Engineer
Supplier Quality Engineer

Advanced Product Quality Planning Evaluation

(0 / 4)

1
What is the status of the process validation?

Select the current status of process validation.

To assess if the process validation has been completed successfully.
2
Is there effective cross-functional collaboration during the product development?

Check if collaboration is effective.

To determine the level of teamwork and communication between departments.
3
What is the average validation cycle time (in days)?

Enter the average cycle time in days.

To evaluate the efficiency of the validation process.
Min: 0
Target: 30
Max: 90
4
Is the product validation process compliant with IATF 16949 standards?

Select compliance status.

To ensure that the product validation meets the necessary quality management system requirements.
5
When was the last risk review conducted?

Select the date of the last risk review.

To keep track of when risks were last evaluated and updated.
6
What is the risk impact score on a scale of 1 to 10?

Enter the risk impact score.

To quantify the potential impact of the identified risks.
Min: 1
Target: 5
Max: 10
7
What mitigation strategies are in place for identified risks?

Describe the mitigation strategies.

To ensure that there are strategies to address potential risks effectively.
8
What is the identified risk level for the project?

Select the risk level identified.

To assess the potential risks associated with the product development project.

FAQs

The checklist covers the five phases of APQP: Plan and Define Program, Product Design and Development, Process Design and Development, Product and Process Validation, and Production Launch, Feedback, Assessment and Corrective Action.

By providing a systematic approach to product planning and development, the checklist ensures that potential quality issues are identified and addressed early, leading to improved product quality and customer satisfaction.

Yes, the checklist is designed to be adaptable to various automotive products, from individual components to complete vehicle systems, while maintaining alignment with IATF 16949 requirements.

APQP audits should be conducted at key milestones throughout the product development process, typically at the end of each APQP phase, to ensure all requirements are met before proceeding to the next phase.

The audit team should include representatives from various functions such as engineering, quality, manufacturing, purchasing, and program management to ensure a comprehensive evaluation of the APQP process.

Benefits

Ensures compliance with IATF 16949 APQP requirements

Helps identify and mitigate risks early in the product development process

Supports cross-functional collaboration and communication during product planning

Facilitates a structured approach to meeting customer requirements and quality targets

Aids in reducing time-to-market and improving overall product quality