A comprehensive checklist for auditing the Production Part Approval Process (PPAP) in automotive organizations, ensuring compliance with IATF 16949 standards and optimizing new or changed part approval procedures.
Get Template
About This Checklist
The IATF 16949 Production Part Approval Process (PPAP) Audit Checklist is a critical tool for automotive manufacturers and suppliers engaged in the approval of new or modified parts for production. This comprehensive checklist aligns with the International Automotive Task Force (IATF) 16949 standard and focuses on ensuring that all customer engineering design record and specification requirements are properly understood and fulfilled. By implementing this audit tool, organizations can systematically verify that their manufacturing processes have the potential to produce parts consistently meeting these requirements during actual production runs. The checklist covers all elements of PPAP, from design records to master samples, helping automotive companies to streamline their part approval process and maintain high-quality standards across their supply chain.
Learn moreIndustry
Standard
Workspaces
Occupations
FAQs
The checklist covers all 18 elements of PPAP, including design records, engineering change documents, dimensional results, material test results, process flow diagrams, control plans, measurement system analysis, and part submission warrant.
By providing a comprehensive review of all aspects of part production and validation, the checklist ensures that potential quality issues are identified and addressed before full production begins, leading to improved part quality and customer satisfaction.
Yes, the checklist is designed to be adaptable to the five levels of PPAP submission, from Level 1 (Part Submission Warrant only) to Level 5 (Complete submission at the production site).
PPAP audits should be conducted before the start of production for new parts, when there are significant changes to existing parts or processes, or as required by the customer or internal quality management system.
The audit team should include representatives from quality assurance, engineering, production, and customer interface teams to ensure a comprehensive evaluation of the PPAP submission and process.
Benefits of IATF 16949 Production Part Approval Process (PPAP) Audit Checklist
Ensures compliance with IATF 16949 PPAP requirements
Helps reduce the risk of quality issues in production parts
Supports clear communication between suppliers and customers regarding part requirements
Facilitates a structured approach to validating production processes
Aids in maintaining consistent quality across different production runs and locations