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MIL-STD-810 Salt Fog and Corrosion Testing Checklist

A comprehensive checklist for conducting and evaluating salt fog and corrosion resistance tests on aerospace and defense equipment in compliance with MIL-STD-810 requirements.

MIL-STD-810 Salt Fog and Corrosion Testing Checklist

by: audit-now
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About This Checklist

The MIL-STD-810 Salt Fog and Corrosion Testing Checklist is an indispensable tool for aerospace and defense manufacturers to ensure their equipment can withstand corrosive maritime and coastal environments. This specialized checklist addresses the critical challenges posed by salt spray, humidity, and corrosive atmospheres, which can severely compromise the integrity and functionality of military and aerospace systems. By meticulously evaluating a product's resistance to corrosion, material degradation, and salt-induced electrical failures, this checklist helps identify vulnerabilities, improve corrosion-resistant designs, and ensure long-term reliability in harsh saline conditions. Implementing this checklist is essential for developing robust systems that maintain operational readiness in marine, coastal, and other corrosive environments encountered in military and aerospace operations.

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Industry

Aerospace and Defense

Standard

MIL-STD-810 - Environmental Testing

Workspaces

Laboratories

Occupations

Corrosion Engineer
Materials Scientist
Naval Systems Specialist
Coating Technology Expert
Environmental Test Engineer
1
Is the protective coating intact and free from visible defects?
2
What was the duration of salt fog exposure in hours?
Min: 0
Target: 48
Max: 72
3
Was any corrosion observed after testing?
4
Please provide any additional notes on material degradation observed.
5
What was the temperature of the salt fog chamber during testing?
Min: 20
Target: 35
Max: 40
6
What was the salinity level of the salt solution used?
Min: 3
Target: 5
Max: 7
7
Was the test equipment calibrated before conducting the salt fog test?
8
Please provide any observations made during the testing process.
9
Was the surface of the test specimen clean and free of contaminants after testing?
10
What was the measured corrosion rate in microns per year?
Min: 0
Target: 10
Max: 50
11
What is the date when the salt fog test was completed?
12
Please provide any recommendations based on the test results.
13
Was the humidity level maintained within specified limits during the test?
14
What was the pressure in the salt fog chamber during the test in psi?
Min: 3
Target: 5
Max: 7
15
Describe the pre-test condition of the specimen before exposure to salt fog.
16
What is the date when the salt fog test began?
17
What is the measured thickness of the protective coating in microns?
Min: 30
Target: 50
Max: 100
18
What was the result of the visual assessment for corrosion after testing?
19
Please provide any remarks on the test procedure followed.
20
What is the scheduled date for follow-up inspection after the test?

FAQs

The checklist typically simulates salt fog concentrations ranging from 5% to 20%, with exposure times varying from 24 hours to several weeks, depending on the severity of the test.

The checklist includes tests to evaluate galvanic corrosion susceptibility, assessing the interaction between different metals and alloys used in the equipment's construction.

Equipment tested includes naval electronics, aircraft components, shipboard systems, coastal defense equipment, and any hardware intended for use in marine or salt-rich environments.

The checklist incorporates tests to assess the performance of various protective coatings, including paints, sealants, and specialized anti-corrosion treatments, under prolonged salt fog exposure.

While primarily designed for military standards, many aspects of this checklist can be adapted for civilian marine equipment, offshore structures, and other applications requiring resistance to saline environments.

Benefits of MIL-STD-810 Salt Fog and Corrosion Testing Checklist

Ensures compliance with MIL-STD-810 salt fog and corrosion testing requirements

Improves equipment durability and longevity in maritime and coastal environments

Reduces risk of corrosion-induced failures and material degradation

Enhances the effectiveness of protective coatings and corrosion-resistant materials

Supports the development of maintenance strategies for corrosion-prone equipment