Single logo
LoginSign Up

NADCAP Additive Manufacturing Audit Checklist

A comprehensive audit checklist for additive manufacturing operations in aerospace, ensuring compliance with NADCAP standards and optimizing quality control in the production of complex, lightweight components using 3D printing technologies.

NADCAP Additive Manufacturing Audit Checklist

by: audit-now
4.5

Get Template

About This Checklist

The NADCAP Additive Manufacturing Audit Checklist is a cutting-edge tool for aerospace and defense manufacturers utilizing 3D printing technologies. This comprehensive checklist addresses key aspects of additive manufacturing processes, including powder management, machine calibration, build parameters, post-processing techniques, and quality control measures. By implementing this checklist, organizations can effectively evaluate their additive manufacturing operations, ensure compliance with emerging aerospace standards, and maintain the highest level of quality in producing complex, lightweight components. Regular use of this checklist helps companies streamline their audit preparation, optimize 3D printing parameters, and enhance the overall performance and reliability of additively manufactured aerospace parts.

Learn more

Industry

Aerospace and Defense

Standard

NADCAP - National Aerospace and Defense Contractors Accreditation Program

Workspaces

Manufacturing Facilities

Occupations

Additive Manufacturing Engineer
Materials Scientist
Quality Control Specialist
NADCAP Auditor
Aerospace Design Engineer
1
Is the additive manufacturing process compliant with NADCAP standards?
2
What is the measured layer thickness of the printed part?
Min: 0.05
Target: 0.1
Max: 0.2
3
Has the post-processing of the part been verified?
4
Are the records for powder management up to date?
5
Is the additive manufacturing printer calibrated according to the manufacturer's specifications?
6
What is the operating temperature of the additive manufacturing equipment?
Min: 20
Target: 50
Max: 80
7
Is the required safety equipment available and in good condition?
8
Are the maintenance logs for the equipment up to date?
9
Is the material used for additive manufacturing compliant with the specified standards?
10
What is the total build time for the additive manufacturing process?
Min: 30
Target: 120
Max: 240
11
Has a quality inspection been performed on the completed part?
12
Are there any defects noted during the manufacturing process?
13
Are all safety protocols being adhered to during the additive manufacturing process?
14
What is the storage temperature for hazardous materials used in the process?
Min: 15
Target: 25
Max: 30
15
Are emergency procedures clearly posted in the additive manufacturing facility?
16
Have there been any incident reports filed in the last six months?
17
Is the waste management process compliant with environmental regulations?
18
What is the level of emissions produced during the additive manufacturing process?
Min: 0
Target: 50
Max: 100
19
Is the facility participating in a recycling program for manufacturing waste?
20
What sustainability initiatives are currently implemented in the facility?

FAQs

The checklist addresses powder storage conditions, handling procedures, recycling protocols, and contamination prevention measures specific to metal powders used in aerospace AM.

It includes items on laser calibration, build platform leveling, gas flow system checks, and regular maintenance schedules for AM machines.

The checklist covers laser power settings, scan strategies, layer thickness optimization, and build atmosphere control for consistent part quality.

It includes sections on heat treatment procedures, support removal techniques, surface finishing methods, and dimensional verification processes.

The checklist addresses non-destructive testing methods, mechanical property validation, microstructure analysis, and part qualification procedures specific to additively manufactured aerospace components.

Benefits of NADCAP Additive Manufacturing Audit Checklist

Ensures compliance with NADCAP requirements for additive manufacturing in aerospace

Improves consistency and quality of 3D printed aerospace components

Helps prevent defects and failures in critical additively manufactured parts

Enhances process control and documentation in powder bed fusion and other AM technologies

Facilitates continuous improvement in additive manufacturing techniques and material handling