NADCAP Aerospace Sealant Application Audit Checklist

A comprehensive audit checklist for sealant application operations in aerospace manufacturing, ensuring compliance with NADCAP standards and optimizing quality control in the production of leak-proof and corrosion-resistant aerospace assemblies.

Get Template

About This Checklist

The NADCAP Aerospace Sealant Application Audit Checklist is an indispensable tool for aerospace and defense manufacturers involved in critical sealing operations. This comprehensive checklist addresses key aspects of sealant application, including material handling, surface preparation, mixing procedures, application techniques, and curing processes. By implementing this checklist, organizations can effectively evaluate their sealant application operations, ensure compliance with stringent aerospace standards, and maintain the highest level of quality in producing leak-proof and corrosion-resistant assemblies. Regular use of this checklist helps companies streamline their audit preparation, optimize sealant application parameters, and enhance the overall reliability and performance of aerospace sealing systems.

Learn more

Industry

Aerospace and Defense

Standard

NADCAP - National Aerospace and Defense Contractors Accreditation Program

Workspaces

Aerospace Manufacturing Facilities

Occupations

Sealant Application Technician
Aerospace Assembly Engineer
Quality Control Inspector
NADCAP Auditor
Materials and Process Engineer
1
Is the sealant mixed according to the specified guidelines?
2
What is the curing temperature of the sealant?
Min20
Target25
Max30
3
Has the surface been properly prepared before sealant application?
4
Are the leak prevention standards being adhered to?
5
What is the current humidity level in the sealant application area?
Min30
Target50
Max60
6
Is the ventilation in the sealant application area adequate?
7
Have all environmental control procedures been followed during application?
8
Are corrosion protection measures in place prior to sealant application?
9
Is the sealant applied using the specified application method?
10
What is the thickness of the applied sealant?
Min1
Target2
Max3
11
Is the mixing equipment calibrated and functioning correctly?
12
Is the sealant used within its expiry date?
13
Are all personnel wearing the required personal protective equipment during sealant application?
14
Are safety protocols being followed during the sealant application process?
15
What is the number of available emergency response equipment in the area?
Min1
Target2
Max10
16
Have all personnel received the necessary training for sealant application safety?
17
Is the sealant application equipment properly maintained and in good working condition?
18
How often is the sealant application equipment calibrated?
Min10
Target30
Max60
19
Is the nozzle of the sealant application equipment in good condition?
20
What are the findings from the latest equipment maintenance log review?

FAQs

The checklist addresses storage conditions, shelf life monitoring, temperature control, and proper handling of various aerospace sealant types and their components.

It includes items on cleaning methods, surface activation techniques, masking procedures, and verification of surface cleanliness and profile for optimal sealant adhesion.

The checklist covers sealant mixing ratios, degassing procedures, application methods (such as injection, faying surface, and fillet sealing), and tooling techniques for various joint configurations.

It includes sections on curing time and temperature requirements, accelerated curing methods, hardness testing, adhesion verification, and leak testing of sealed assemblies.

The checklist addresses temperature and humidity control in application areas, ventilation requirements, volatile organic compound (VOC) monitoring, and personal protective equipment for sealant handlers.

Benefits of NADCAP Aerospace Sealant Application Audit Checklist

Ensures compliance with NADCAP requirements for sealant application in aerospace manufacturing

Improves consistency and quality of sealing operations on critical aerospace components

Helps prevent leaks, corrosion, and structural failures due to improper sealant application

Enhances process control and documentation in sealant mixing and application procedures

Facilitates continuous improvement in sealing techniques and environmental control measures