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Reach Stacker Inspection Checklist

A comprehensive checklist for inspecting reach stackers to ensure safety, compliance, and optimal performance in material handling operations.

Reach Stacker Inspection Checklist

by: audit-now
4.1

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About This Checklist

A Reach Stacker Inspection Checklist is an essential tool for ensuring the safety, efficiency, and compliance of reach stackers in various industrial settings. This comprehensive checklist addresses critical aspects of reach stacker maintenance, operation, and safety protocols, helping to prevent accidents, minimize downtime, and optimize performance. By systematically evaluating key components and functions, this checklist enables operators and maintenance personnel to identify potential issues before they escalate, ensuring smooth operations and regulatory compliance in material handling processes.

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Industry

Transportation and Logistics

Standard

OSHA 1910.178 - Powered Industrial Trucks

Workspaces

Port Facilities
Warehouses
Logistics Centers
Distribution Centers

Occupations

Reach Stacker Operators
Maintenance Technicians
Safety Inspectors
Warehouse Managers
Port Operations Personnel
1
Is the operator trained and certified to operate the reach stacker?

Select the status of the operator's training.

To ensure that the operator is properly trained and authorized for safe operation.
2
Was the daily inspection of the reach stacker completed?

Indicate whether the daily inspection was completed.

To ensure that all safety checks are performed before operation.
3
What is the load capacity of the reach stacker?

Enter the load capacity in kilograms.

To verify that the load capacity is within safe operational limits.
Min: 0
Target: 20000
Max: 25000
4
Describe the condition of safety equipment (e.g., seat belts, horns).

Provide a detailed description of safety equipment condition.

To assess the functionality and condition of safety equipment on the reach stacker.
5
Is the reach stacker maintenance up to date?

Select the maintenance status.

To ensure that the reach stacker is maintained according to the schedule.
6
Are all warning lights on the reach stacker functioning properly?

Indicate if the warning lights are functioning.

To ensure that the operator is alerted to any potential hazards or issues.
7
What is the condition of the reach stacker's tires?

Select the condition of the tires.

To assess whether the tires are safe for operation and provide adequate traction.
8
What observations did the operator make regarding safety during operation?

Provide detailed observations made by the operator.

To gather insights from the operator about potential safety concerns.
9
What is the current fuel level of the reach stacker?

Enter the fuel level in liters.

To ensure that the reach stacker has adequate fuel for operation.
Min: 0
Target: 50
Max: 100
10
When was the last maintenance performed on the reach stacker?

Enter the date of the last maintenance.

To track maintenance history and ensure compliance with maintenance schedules.
11
Is the emergency brake on the reach stacker functioning correctly?

Select the functionality status of the emergency brake.

To ensure the emergency brake can be relied upon in case of an emergency.
12
What type of fuel does the reach stacker use?

Specify the fuel type used by the reach stacker.

To ensure the correct fuel type is being utilized for safe operation.
13
What is the maximum load height capability of the reach stacker?

Enter the maximum load height in meters.

To verify that the reach stacker can handle loads at specified heights safely.
Min: 0
Target: 12
Max: 15
14
Please provide any additional comments or observations from the inspection.

Provide additional comments here.

To document any other relevant information that may impact safety or compliance.
15
When is the next inspection of the reach stacker scheduled?

Enter the due date for the next inspection.

To ensure that future inspections are tracked for compliance.
16
Is all required safety signage present on the reach stacker?

Indicate if all required safety signage is present.

To ensure that operators are aware of safety protocols and hazards.
17
What is the current hydraulic fluid level of the reach stacker?

Enter the hydraulic fluid level in liters.

To ensure that the hydraulic system has sufficient fluid for safe operation.
Min: 0
Target: 75
Max: 100
18
Has the operator undergone a recent health check?

Select the health check status of the operator.

To ensure the operator is fit for duty and capable of safely operating the equipment.
19
Describe the environmental conditions in which the reach stacker is being operated.

Provide details about the environmental conditions.

To assess how environmental factors may affect safety during operation.
20
When was the last safety training conducted for the operator?

Enter the date of the last safety training.

To ensure that the operator is up to date with safety training requirements.
21
Are all visibility aids (mirrors, cameras) on the reach stacker functional?

Select the functionality status of visibility aids.

To ensure maximum visibility for the operator to prevent accidents.
22
What is the maximum load weight that can be safely lifted without tipping?

Enter the maximum tipping load in kilograms.

To ensure safe operational limits are not exceeded, preventing equipment tipping.
Min: 0
Target: 8000
Max: 10000
23
Have there been any incidents or near misses reported during operation?

Provide details of any incidents or near misses.

To document incidents and improve safety protocols if necessary.
24
Is the operator wearing the required personal protective equipment (PPE)?

Indicate if the operator is wearing the required PPE.

To ensure the operator is protected against potential hazards.
25
When was the last safety audit conducted for the reach stacker operations?

Enter the date of the last safety audit.

To track safety audit history and ensure compliance with safety standards.

FAQs

Reach stacker inspections should be performed daily before operation, with more comprehensive inspections conducted weekly, monthly, and annually, depending on usage and manufacturer recommendations.

Key areas include the hydraulic system, tires, brakes, steering, lifting mechanisms, safety features, and overall structural integrity of the machine.

Typically, operators perform daily inspections, while more detailed inspections are conducted by qualified maintenance technicians or certified inspectors.

The checklist ensures that all critical safety components are regularly checked and maintained, reducing the risk of accidents and equipment failures during operation.

Any identified issues should be immediately reported to the supervisor or maintenance department. The reach stacker should not be operated until the problem is resolved and the equipment is deemed safe for use.

Benefits

Enhances safety by identifying potential hazards and malfunctions

Reduces equipment downtime through proactive maintenance

Ensures compliance with industry standards and regulations

Improves operational efficiency and productivity

Extends the lifespan of reach stacker equipment