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AIAG Core Tools Compliance Checklist

A comprehensive checklist designed to assess and ensure compliance with the AIAG Core Tools (APQP, PPAP, FMEA, SPC, and MSA) in automotive manufacturing and supply chain processes.

AIAG Core Tools Compliance Checklist

by: audit-now
4.4

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About This Checklist

The AIAG Core Tools Compliance Checklist is an essential resource for automotive industry professionals seeking to ensure adherence to critical quality management standards. This comprehensive checklist addresses the five core tools: Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effects Analysis (FMEA), Statistical Process Control (SPC), and Measurement System Analysis (MSA). By systematically evaluating these key areas, organizations can identify gaps, improve processes, and maintain compliance with industry requirements. Implementing this checklist helps automotive suppliers and manufacturers enhance product quality, reduce risks, and meet customer expectations in an increasingly competitive market.

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Industry

Automotive

Standard

AIAG Core Tools (APQP, PPAP, FMEA, MSA, SPC)

Workspaces

Manufacturing Facilities

Occupations

Quality Manager
Process Engineer
Production Supervisor
Supplier Quality Engineer
Automotive Auditor
1
Is the Advanced Product Quality Planning (APQP) process being followed?

Select compliance status.

To ensure that the APQP process is implemented correctly to enhance product quality.
2
What is the effectiveness rating of the Failure Modes and Effects Analysis (FMEA)?

Rate the effectiveness on a scale of 1 to 5.

To assess the effectiveness of FMEA in identifying potential failures.
Min: 1
Target: 4
Max: 5
3
Is Statistical Process Control (SPC) being utilized?

Select 'Yes' if SPC is implemented.

To verify the use of SPC in monitoring and controlling the manufacturing process.
4
Is the Production Part Approval Process (PPAP) documentation submitted on time?

Select submission status.

To ensure timely submission of PPAP documentation to meet production requirements.
5
Has the supplier been evaluated for quality standards?

Select the evaluation status.

To verify that the supplier meets the necessary quality evaluation criteria.
6
What is the current defect rate from the supplier?

Enter the defect rate percentage.

To monitor and assess the quality level of products received from the supplier.
Min: 0
Target: 2
Max: 100
7
What was the date of the last supplier audit?

Select the date of the last audit.

To ensure regular audits are conducted to maintain quality standards.
8
Have all previous corrective actions been addressed?

Select 'Yes' if corrective actions have been implemented.

To confirm that corrective actions from past audits are implemented to improve quality.
9
Is the manufacturing process in compliance with established control plans?

Select compliance status.

To ensure that the manufacturing process adheres to the defined control plans for quality assurance.
10
What is the current scrap rate in the manufacturing process?

Enter the scrap rate percentage.

To evaluate efficiency and identify areas for improvement in the manufacturing process.
Min: 0
Target: 1.5
Max: 100
11
What actions have been taken for process improvement?

Provide details of process improvement actions taken.

To document any measures implemented to enhance the manufacturing process.
12
What is the date of the next scheduled audit?

Select the date for the next scheduled audit.

To keep track of upcoming audits for timely review of the manufacturing process.
13
Is all required quality assurance documentation up to date?

Select the documentation status.

To ensure that all necessary documentation is current and accessible for quality assurance processes.
14
Have all staff received necessary training on quality processes?

Select 'Yes' if training has been completed.

To confirm that personnel are adequately trained to uphold quality standards.
15
What is the current rate of customer complaints?

Enter the customer complaint rate per month.

To monitor customer satisfaction and identify areas requiring attention.
Min: 0
Target: 3
Max: 100
16
What corrective action plans have been developed for identified issues?

Detail the corrective action plans implemented.

To document the strategies put in place to address quality issues.
17
Is the final product inspection completed as per the quality standards?

Select the inspection status.

To ensure that all final products are inspected according to established quality standards before delivery.
18
What is the total count of defects identified during the inspection?

Enter the total defect count.

To quantify the number of defects and assess the overall quality of the product.
Min: 0
Target: 5
Max: 1000
19
What date was the final product inspection conducted?

Select the inspection date.

To track when the final inspection was performed for record-keeping and compliance.
20
Is any rework required based on inspection results?

Select 'Yes' if rework is required.

To determine if corrective actions are necessary to address identified defects.

FAQs

Cross-functional teams including quality managers, process engineers, and production supervisors should be involved in the audit process.

It's recommended to use the checklist at least annually or whenever significant changes occur in processes or products.

The checklist covers the five AIAG Core Tools: APQP, PPAP, FMEA, SPC, and MSA.

By ensuring compliance with AIAG Core Tools, the checklist helps maintain consistent quality, reducing defects and improving customer satisfaction.

Yes, the checklist can be tailored to address specific product lines, manufacturing processes, or customer requirements while maintaining core AIAG principles.

Benefits

Ensures comprehensive coverage of all AIAG Core Tools requirements

Facilitates consistent quality management practices across the organization

Helps identify areas for improvement and risk mitigation

Supports compliance with automotive industry standards and customer requirements

Enhances overall product quality and manufacturing efficiency