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AS9100 Nonconforming Product Control and Corrective Action Audit Checklist

A comprehensive checklist for auditing and improving nonconforming product control and corrective action processes in aerospace and defense organizations, ensuring compliance with AS9100 standards

AS9100 Nonconforming Product Control and Corrective Action Audit Checklist

by: audit-now
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About This Checklist

The AS9100 Nonconforming Product Control and Corrective Action Audit Checklist is a crucial tool for aerospace and defense organizations to evaluate and improve their processes for managing nonconformities and implementing effective corrective actions. This comprehensive checklist addresses key aspects of identifying, documenting, analyzing, and resolving nonconformities in accordance with AS9100 standards. By implementing this checklist, companies can enhance their quality control measures, reduce the risk of recurring issues, and ensure continuous improvement in their operations. Effective nonconformity management and corrective action processes are essential for maintaining product quality, customer satisfaction, and regulatory compliance in the aerospace and defense sector.

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Industry

Aerospace and Defense

Standard

AS9100 - Aerospace Quality Management

Workspaces

Inspection areas
Quality Assurance Areas
Manufacturing Facilities

Occupations

Quality Assurance Manager
Production Supervisor
Corrective Action Coordinator
Quality Control Inspector
Process Improvement Specialist
1
What is the current status of the nonconformance report?

Select the current status of the nonconformance report.

To track the progress of the identified nonconformance.
2
What is the time taken to implement corrective actions (in days)?

Enter the number of days taken to implement corrective actions.

To measure efficiency in addressing nonconformities.
Min: 0
Target: 30
Max: 90
3
Has a root cause analysis been conducted for the nonconformity?

Indicate whether a root cause analysis was conducted.

To ensure that the root cause is identified and addressed.
4
Please provide a detailed description of the corrective actions taken.

Describe the corrective actions taken in detail.

To document the specific actions implemented to resolve the nonconformance.
5
What was the disposition of the nonconforming product?

Select the disposition of the nonconforming product.

To determine the final action taken regarding the nonconforming product.
6
What is the status of the current quality improvement initiative?

Select the status of the quality improvement initiative.

To evaluate the progress of ongoing quality improvement efforts.
7
How many nonconformities have been identified in the last quarter?

Enter the total number of nonconformities identified.

To assess the effectiveness of quality control measures.
Min: 0
Target: 5
Max: 100
8
When was the last quality audit conducted?

Select the date of the last quality audit.

To ensure that quality audits are performed regularly and timely.
9
Please provide feedback or findings from the last quality audit.

Detail the feedback or findings from the last audit.

To document insights and areas for improvement identified during the audit.
10
How effective have the implemented corrective actions been?

Select the effectiveness level of the corrective actions taken.

To evaluate whether corrective actions have resolved the issues.
11
How is the nonconformity classified?

Select the classification of the nonconformity.

To categorize the nonconformity for effective management.
12
Has an action plan been developed for addressing the nonconformity?

Indicate whether an action plan has been developed.

To ensure that a structured approach is in place for resolution.
13
How many days did it take to close the nonconformity?

Enter the number of days taken to close the nonconformity.

To assess the timeliness of the closure process.
Min: 0
Target: 14
Max: 60
14
What methodology was used for root cause analysis?

Describe the root cause analysis methodology used.

To document the approach taken for identifying root causes.
15
What is the status of follow-up actions based on the root cause analysis?

Select the status of follow-up actions.

To track the effectiveness of follow-up actions taken.
16
What decision was made regarding the disposition of the nonconforming product?

Select the disposition decision for the nonconforming product.

To document the final decision on how to handle the nonconforming product.
17
Is customer notification required for this nonconformity?

Indicate whether customer notification is required.

To determine if customers need to be informed about the nonconformity.
18
What is the estimated cost associated with this nonconformance?

Enter the estimated cost in dollars.

To quantify the financial impact of the nonconformance.
Min: 0
Target: 1000
Max: 10000
19
What lessons were learned from this nonconformity?

Document the lessons learned from this nonconformity.

To capture insights that can help prevent future occurrences.
20
When was the disposition decision made?

Select the date when the disposition decision was made.

To track the timeline of the disposition process.
21
Is the process compliant with AS9100 standards?

Select the compliance status with AS9100.

To ensure adherence to aerospace quality management standards.
22
What is the defect rate observed in the last production batch?

Enter the defect rate as a percentage.

To monitor quality performance and identify trends.
Min: 0
Target: 2
Max: 100
23
When was the last quality training session conducted?

Select the date of the last quality training session.

To ensure that staff are up-to-date with quality standards and practices.
24
What quality improvement actions have been taken recently?

Detail the quality improvement actions taken.

To document actions aimed at enhancing quality and compliance.
25
How often are management reviews conducted?

Select the frequency of management reviews.

To ensure regular oversight of the quality management system.

FAQs

The checklist covers nonconformity identification methods, segregation and disposition processes, root cause analysis techniques, corrective action implementation, and effectiveness verification aligned with AS9100 requirements.

It provides a structured approach to thoroughly investigate root causes of nonconformities and implement effective corrective actions, reducing the likelihood of similar issues occurring in the future.

The audit team should include quality assurance managers, production supervisors, engineering representatives, and corrective action coordinators to ensure comprehensive coverage of all relevant processes.

These audits should be conducted at least quarterly, with more frequent assessments in areas with high nonconformity rates or when significant changes are made to production processes.

The checklist helps organizations systematically address quality issues, learn from past nonconformities, and implement preventive measures, leading to overall improvement in product quality and reliability.

Benefits of AS9100 Nonconforming Product Control and Corrective Action Audit Checklist

Ensures compliance with AS9100 nonconforming product control requirements

Improves identification and handling of nonconforming products

Enhances root cause analysis and corrective action effectiveness

Facilitates better documentation and traceability of quality issues

Supports continuous improvement in quality management processes