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AS9100 Production Process Control Audit Checklist

A detailed checklist for auditing aerospace production process control against AS9100 requirements, focusing on manufacturing quality, efficiency, and reliability in the aviation industry.

AS9100 Production Process Control Audit Checklist

by: audit-now
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About This Checklist

The AS9100 Production Process Control Audit Checklist is a vital tool for aviation and aerospace manufacturers to evaluate and improve their production processes. This comprehensive checklist ensures compliance with the AS9100 standard's requirements for production control, helping organizations maintain consistent quality, efficiency, and reliability in aerospace manufacturing. By systematically addressing key aspects of production, from work environment to final inspection, this checklist enables auditors to identify potential issues, enhance process performance, and optimize overall manufacturing operations in the aerospace industry.

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Industry

Aerospace and Defense

Standard

AS9100 - Aerospace Quality Management

Workspaces

Aerospace Manufacturing Facilities

Occupations

Production Manager
Quality Control Inspector
Manufacturing Engineer
Process Improvement Specialist
Production Planner
1
Is the production process compliant with AS9100 standards?
2
What is the current production efficiency rate (%)?
Min: 0
Target: 85
Max: 100
3
Are Foreign Object Debris (FOD) prevention measures effectively implemented?
4
Provide documentation for special processes used in production.
5
When was the last review of the production process controls conducted?
6
What is the current status of production process improvements?
7
Is the quality control process compliant with AS9100 requirements?
8
What is the current defect rate in the production process (%)?
Min: 0
Target: 2
Max: 100
9
Are all inspection tools calibrated and maintained?
10
Provide training records for quality control personnel.
11
When was the last quality audit conducted?
12
What is the current status of corrective actions taken?
13
Are the suppliers compliant with AS9100 quality requirements?
14
What is the current inspection pass rate (%) for manufactured parts?
Min: 0
Target: 95
Max: 100
15
Have any Non-Conformance Reports been issued in the last month?
16
Describe any quality improvement initiatives currently underway.
17
When was the last calibration of measurement equipment performed?
18
What is the resolution status of the last audit findings?
19
Are all materials used certified and compliant with AS9100?
20
What is the on-time delivery rate (%) for the last quarter?
Min: 0
Target: 90
Max: 100
21
Are corrective action procedures established and followed?
22
Summarize recent customer feedback regarding product quality.
23
When was the last quality control training conducted for staff?
24
How frequently are quality audits conducted?
25
Is the production process validated as per AS9100 standards?
26
What is the current scrap rate (%) for the production line?
Min: 0
Target: 1.5
Max: 100
27
Have all recommendations from the last audit been implemented?
28
Describe any reviews conducted on the quality control processes.
29
When was the last internal quality audit conducted?
30
What is the current status of customer complaint resolutions?

FAQs

The checklist covers work environment, production planning, process monitoring, special processes, FOD prevention, product preservation, and final inspection as outlined in the AS9100 standard for production process control.

The checklist includes specific items to verify the implementation of FOD prevention programs, including cleanliness standards, tool control, and debris-free work areas as required by AS9100.

Participants should include production managers, quality control inspectors, manufacturing engineers, and operators involved in the production process.

Audits should be conducted regularly, typically quarterly or semi-annually, with more frequent checks for critical processes or areas with identified risks.

Documentation reviewed includes production plans, process control charts, inspection records, nonconformity reports, calibration records, and employee training documentation.

Benefits of AS9100 Production Process Control Audit Checklist

Ensures compliance with AS9100 production process control requirements

Improves product quality and consistency in aerospace manufacturing

Enhances operational efficiency and reduces production errors

Facilitates early detection and prevention of nonconformities

Promotes continuous improvement in manufacturing practices