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AS9100 Production Process Control Audit Checklist

A detailed checklist for auditing aerospace production process control against AS9100 requirements, focusing on manufacturing quality, efficiency, and reliability in the aviation industry.

AS9100 Production Process Control Audit Checklist
by: audit-now
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About This Checklist

The AS9100 Production Process Control Audit Checklist is a vital tool for aviation and aerospace manufacturers to evaluate and improve their production processes. This comprehensive checklist ensures compliance with the AS9100 standard's requirements for production control, helping organizations maintain consistent quality, efficiency, and reliability in aerospace manufacturing. By systematically addressing key aspects of production, from work environment to final inspection, this checklist enables auditors to identify potential issues, enhance process performance, and optimize overall manufacturing operations in the aerospace industry.

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Industry

Aviation

Standard

AS9100

Workspaces

Aerospace manufacturing facility

Occupations

Production Manager
Quality Control Inspector
Manufacturing Engineer
Process Improvement Specialist
Production Planner

Production Process Control Assessment

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1
What is the current status of production process improvements?

Select the current status of production process improvements.

To assess the ongoing efforts for improving production processes.
2
When was the last review of the production process controls conducted?

Select the date of the last process control review.

To ensure regular reviews are conducted for process control effectiveness.
3
Provide documentation for special processes used in production.

Attach or describe special processes documentation.

To verify that proper documentation is maintained for special processes.
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4
Are Foreign Object Debris (FOD) prevention measures effectively implemented?

Select whether FOD prevention measures are in place.

To ensure that FOD prevention is in place to maintain product integrity.
5
What is the current production efficiency rate (%)?

Enter the production efficiency rate as a percentage.

To assess the efficiency of the production process.
Min: 0
Target: 85
Max: 100
6
Is the production process compliant with AS9100 standards?

Select compliance status.

To ensure adherence to quality management standards in aerospace manufacturing.
7
What is the current status of corrective actions taken?

Select the current status of corrective actions.

To assess the responsiveness to quality issues identified.
8
When was the last quality audit conducted?

Select the date of the last quality audit.

To ensure that regular audits are performed to maintain quality standards.
9
Provide training records for quality control personnel.

Attach or describe training records for quality control staff.

To verify that staff are adequately trained in quality control procedures.
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10
Are all inspection tools calibrated and maintained?

Select whether all inspection tools are calibrated.

To ensure that tools used for inspection are accurate and reliable.
11
What is the current defect rate in the production process (%)?

Enter the defect rate as a percentage.

To evaluate the effectiveness of quality control measures.
Min: 0
Target: 2
Max: 100
12
Is the quality control process compliant with AS9100 requirements?

Select compliance status.

To ensure that quality control measures meet industry standards.
13
What is the resolution status of the last audit findings?

Select the resolution status of audit findings.

To monitor the effectiveness of actions taken in response to audit findings.
14
When was the last calibration of measurement equipment performed?

Select the date of the last calibration.

To ensure that measurement equipment is accurate and up to date.
15
Describe any quality improvement initiatives currently underway.

Provide details on quality improvement initiatives.

To understand ongoing efforts to enhance quality in the production process.
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16
Have any Non-Conformance Reports been issued in the last month?

Select whether any NCRs have been issued.

To identify and track quality issues requiring attention.
17
What is the current inspection pass rate (%) for manufactured parts?

Enter the inspection pass rate as a percentage.

To evaluate the effectiveness of the inspection process.
Min: 0
Target: 95
Max: 100
18
Are the suppliers compliant with AS9100 quality requirements?

Select the compliance status of suppliers.

To ensure that all suppliers are meeting the required quality standards.
19
How frequently are quality audits conducted?

Select the frequency of quality audits.

To assess the regularity of quality audits in the organization.
20
When was the last quality control training conducted for staff?

Select the date of the last quality control training.

To ensure that staff are up to date with quality control training.
21
Summarize recent customer feedback regarding product quality.

Provide a summary of customer feedback.

To gather insights on customer satisfaction and areas for improvement.
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22
Are corrective action procedures established and followed?

Select whether corrective action procedures are in place.

To confirm that there are procedures to address quality issues.
23
What is the on-time delivery rate (%) for the last quarter?

Enter the on-time delivery rate as a percentage.

To assess the effectiveness of the production planning process.
Min: 0
Target: 90
Max: 100
24
Are all materials used certified and compliant with AS9100?

Select the certification compliance status of materials.

To ensure that only certified materials are used in production.
25
What is the current status of customer complaint resolutions?

Select the resolution status of customer complaints.

To monitor the effectiveness of the complaint resolution process.
26
When was the last internal quality audit conducted?

Select the date of the last internal quality audit.

To ensure that internal audits are conducted regularly for quality assurance.
27
Describe any reviews conducted on the quality control processes.

Provide details of quality control process reviews.

To document evaluations and improvements made to quality control processes.
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28
Have all recommendations from the last audit been implemented?

Select whether audit recommendations have been implemented.

To ensure that audit findings are acted upon to improve quality.
29
What is the current scrap rate (%) for the production line?

Enter the scrap rate as a percentage.

To gauge the efficiency and effectiveness of the production process.
Min: 0
Target: 1.5
Max: 100
30
Is the production process validated as per AS9100 standards?

Select the validation status of the production process.

To confirm that the production processes meet the required validation criteria.

FAQs

The checklist covers work environment, production planning, process monitoring, special processes, FOD prevention, product preservation, and final inspection as outlined in the AS9100 standard for production process control.

The checklist includes specific items to verify the implementation of FOD prevention programs, including cleanliness standards, tool control, and debris-free work areas as required by AS9100.

Participants should include production managers, quality control inspectors, manufacturing engineers, and operators involved in the production process.

Audits should be conducted regularly, typically quarterly or semi-annually, with more frequent checks for critical processes or areas with identified risks.

Documentation reviewed includes production plans, process control charts, inspection records, nonconformity reports, calibration records, and employee training documentation.

Benefits

Ensures compliance with AS9100 production process control requirements

Improves product quality and consistency in aerospace manufacturing

Enhances operational efficiency and reduces production errors

Facilitates early detection and prevention of nonconformities

Promotes continuous improvement in manufacturing practices