AS9110 Human Factors in Maintenance Audit Checklist

A comprehensive checklist for auditing the integration of human factors principles in aerospace and defense organizations' maintenance processes to ensure compliance with AS9110 standards in MRO operations.

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About This Checklist

The AS9110 Human Factors in Maintenance Audit Checklist is a crucial tool for aerospace and defense organizations to assess and improve the integration of human factors principles in their maintenance, repair, and overhaul (MRO) operations. This comprehensive checklist addresses key aspects of human performance, ergonomics, and safety culture in accordance with AS9110 standards. By implementing this checklist, organizations can enhance maintenance reliability, reduce human errors, improve workplace safety, and ensure compliance with regulatory requirements in the aerospace MRO sector.

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Industry

Aerospace and Defense

Standard

AS9110 - Aerospace Maintenance Organizations

Workspaces

Aircraft Maintenance Facilities

Occupations

Human Factors Specialist
Maintenance Safety Manager
Ergonomics Expert
MRO Training Coordinator
Aviation Psychologist
1
Is there evidence of a strong safety culture within the maintenance team?

Select the appropriate status regarding safety culture.

A strong safety culture is essential for reducing human error and enhancing safety.
2
What is the average score for fatigue management practices in the facility?

Provide the average fatigue management score out of 10.

Effective fatigue management is crucial for maintaining high safety standards.
Min0
Target5
Max10
3
Is there a regular error prevention training program for maintenance staff?

Indicate whether the training program exists.

Training on error prevention can significantly reduce incidents and improve reliability.
4
Describe any challenges related to maintenance reliability faced by the team.

Provide a detailed description of the challenges.

Understanding challenges can help in formulating strategies for improvement.
5
Are ergonomic practices being followed in the maintenance workspace?

Select the appropriate status regarding ergonomic practices.

Adhering to ergonomic practices can prevent injuries and enhance worker productivity.
6
What feedback have you received regarding the current safety culture?

Provide any relevant feedback received.

Feedback is essential for understanding the effectiveness of safety measures.
7
What is the current maintenance error rate (%) in the operations?

Enter the maintenance error rate as a percentage.

Monitoring the error rate helps identify areas for improvement in processes.
Min0
Target2
Max100
8
When was the last ergonomics review conducted?

Select the date of the last review.

Regular reviews ensure that ergonomic practices are up to date.
9
Is there a proactive incident reporting culture within the maintenance team?

Select the appropriate status regarding the incident reporting culture.

A proactive reporting culture helps identify and mitigate risks before they escalate.
10
Are regular safety meetings held with maintenance staff?

Indicate whether regular safety meetings are conducted.

Regular safety meetings can promote awareness and enhance communication regarding safety.
11
What challenges do you face in the current maintenance processes?

Provide a brief description of the challenges faced.

Understanding challenges allows for targeted interventions and improvements.
12
How many initiatives aimed at error reduction have been implemented in the last year?

Enter the number of error reduction initiatives implemented.

Tracking initiatives helps gauge commitment to continuous improvement in safety and reliability.
Min0
Target3
Max50
13
Are maintenance personnel aware of common human errors in their tasks?

Select the appropriate status regarding awareness of maintenance errors.

Awareness of common errors helps in reducing incidents and improving safety.
14
What suggestions do you have for enhancing the safety culture in the maintenance environment?

Provide detailed suggestions for enhancing the safety culture.

Gathering suggestions can lead to a more robust safety culture and improve practices.
15
What is the frequency of safety incidents reported in the last year?

Enter the number of safety incidents reported in the last year.

Tracking incident frequency is essential for identifying trends and areas for improvement.
Min0
Target5
Max100
16
When is the next scheduled safety training for maintenance staff?

Select the date of the next scheduled safety training.

Regular safety training is crucial for keeping personnel informed and prepared.

FAQs

The main focus is to assess an organization's integration of human factors principles in maintenance processes and their alignment with AS9110 requirements in aerospace MRO operations.

Human factors considerations help identify and mitigate potential sources of human error in maintenance tasks, thereby reducing the risk of maintenance-related incidents and enhancing overall aviation safety.

The audit process should involve human factors specialists, maintenance managers, safety officers, ergonomics experts, and frontline maintenance personnel to ensure a comprehensive evaluation of human factors integration.

Key areas include ergonomic workplace design, fatigue management, communication processes, training programs, error reporting systems, and the integration of human factors principles in maintenance procedures.

Human factors audits should be conducted at least annually, with ongoing monitoring and more frequent assessments recommended for high-risk maintenance activities or following significant changes in processes or equipment.

Benefits of AS9110 Human Factors in Maintenance Audit Checklist

Ensures compliance with AS9110 human factors requirements

Reduces maintenance errors caused by human factors

Improves workplace safety and ergonomics

Enhances overall maintenance reliability and efficiency

Promotes a positive safety culture in MRO operations