AS9110 Maintenance Process Control Audit Checklist

A detailed audit checklist for evaluating maintenance process control in aviation MRO organizations against AS9110 requirements, focusing on planning, execution, verification, and documentation of maintenance activities to ensure safety and compliance.

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About This Checklist

The AS9110 Maintenance Process Control Audit Checklist is an indispensable tool for aviation maintenance, repair, and overhaul (MRO) organizations to ensure compliance with the rigorous process control requirements of the AS9110 standard. Effective maintenance process control is critical for ensuring aircraft safety, reliability, and airworthiness. This comprehensive checklist guides auditors and quality professionals through a systematic evaluation of the organization's maintenance processes, including planning, execution, verification, and documentation of maintenance activities. By thoroughly assessing these processes, organizations can identify areas for improvement, mitigate risks, and maintain the highest standards of quality and safety in aviation maintenance operations.

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Industry

Aerospace and Defense

Standard

AS9110 - Aerospace Maintenance Organizations

Workspaces

Aircraft Maintenance Facilities

Occupations

Maintenance Manager
Quality Control Inspector
Aircraft Technician
Process Improvement Specialist
Airworthiness Manager
1
Are all maintenance tasks performed as per the approved work order?
2
What is the total time taken to complete the maintenance task?
Min: 0
Target: 0
Max: 24
3
Is the airworthiness documentation available and up to date?
4
Has the maintenance task undergone a quality assurance review?
5
What was the date of the last maintenance performed on the aircraft?
6
Is the current maintenance process compliant with aviation regulations?
7
Please provide a report of any issues encountered during the maintenance.
8
How many safety checks were performed during the maintenance process?
Min: 0
Target: 5
Max: 100
9
Are all maintenance personnel certified and trained for their specific tasks?
10
Has the maintenance log been accurately maintained and updated?
11
How many defects were identified during the maintenance inspection?
Min: 0
Target: 0
Max: 50
12
Is the emergency equipment available and in working condition?
13
Is the work order approved by the relevant authority before execution?
14
What is the next scheduled maintenance date for this aircraft?
15
Describe any changes made to the maintenance procedures during this task.
16
What is the total number of hours spent on this maintenance task?
Min: 0
Target: 10
Max: 48
17
Are all tools used for maintenance calibrated and in good working condition?
18
Is there proper documentation for all repair parts used during maintenance?
19
How many training hours have maintenance staff received in the last year?
Min: 0
Target: 20
Max: 100
20
Are environmental safety measures implemented during maintenance activities?

FAQs

The checklist covers maintenance planning, work order management, parts and material control, tool and equipment calibration, maintenance execution, quality control, and maintenance documentation.

It verifies that maintenance tasks are performed according to approved data, procedures are followed correctly, and appropriate quality checks are conducted at critical stages of maintenance.

The checklist evaluates the effectiveness of maintenance planning processes, including resource allocation, task scheduling, and coordination of maintenance activities to ensure efficient and compliant operations.

It ensures that processes are in place to verify and document the airworthiness of aircraft components and assemblies after maintenance, including proper release to service procedures.

Yes, the checklist is designed to be applicable across various types of aviation maintenance, including line maintenance, base maintenance, component maintenance, and specialized services, with the flexibility to adapt to specific operational contexts.

Benefits of AS9110 Maintenance Process Control Audit Checklist

Ensures compliance with AS9110 maintenance process control requirements

Enhances aircraft safety and reliability through improved process control

Identifies gaps in maintenance procedures and work instructions

Supports continuous improvement in MRO operations

Facilitates regulatory compliance and airworthiness maintenance