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AS9110 Maintenance Process Control Audit Checklist

A detailed audit checklist for evaluating maintenance process control in aviation MRO organizations against AS9110 requirements, focusing on planning, execution, verification, and documentation of maintenance activities to ensure safety and compliance.

AS9110 Maintenance Process Control Audit Checklist
by: audit-now
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About This Checklist

The AS9110 Maintenance Process Control Audit Checklist is an indispensable tool for aviation maintenance, repair, and overhaul (MRO) organizations to ensure compliance with the rigorous process control requirements of the AS9110 standard. Effective maintenance process control is critical for ensuring aircraft safety, reliability, and airworthiness. This comprehensive checklist guides auditors and quality professionals through a systematic evaluation of the organization's maintenance processes, including planning, execution, verification, and documentation of maintenance activities. By thoroughly assessing these processes, organizations can identify areas for improvement, mitigate risks, and maintain the highest standards of quality and safety in aviation maintenance operations.

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Industry

Aviation

Standard

AS9110

Workspaces

Aircraft Maintenance Hangar

Occupations

Maintenance Manager
Quality Control Inspector
Aircraft Technician
Process Improvement Specialist
Airworthiness Manager

Maintenance Process Control Audit

(0 / 4)

1
Has the maintenance task undergone a quality assurance review?

Select QA review status.

To ensure adherence to quality assurance processes.
2
Is the airworthiness documentation available and up to date?

Provide details of the documentation.

To ensure regulatory compliance and safety.
3
What is the total time taken to complete the maintenance task?

Enter time in hours.

To evaluate efficiency in maintenance planning.
Min: 0
Target: 0
Max: 24
4
Are all maintenance tasks performed as per the approved work order?

Select compliance status.

To ensure compliance with work order management processes.
5
How many safety checks were performed during the maintenance process?

Enter the number of safety checks performed.

To evaluate the thoroughness of the safety protocols followed.
Min: 0
Target: 5
Max: 100
6
Please provide a report of any issues encountered during the maintenance.

Detail any issues or concerns.

To document and address any challenges faced during maintenance.
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7
Is the current maintenance process compliant with aviation regulations?

Select compliance status.

To confirm adherence to regulatory compliance standards.
8
What was the date of the last maintenance performed on the aircraft?

Select the date of last maintenance.

To track maintenance schedules and ensure timely inspections.
9
Is the emergency equipment available and in working condition?

Indicate whether emergency equipment is available.

To confirm that safety equipment is ready for use in emergencies.
10
How many defects were identified during the maintenance inspection?

Enter the total number of defects found.

To assess the effectiveness of the maintenance process in identifying issues.
Min: 0
Target: 0
Max: 50
11
Has the maintenance log been accurately maintained and updated?

Provide comments on the maintenance log accuracy.

To verify the accuracy of maintenance records for compliance and audits.
12
Are all maintenance personnel certified and trained for their specific tasks?

Select the certification status of maintenance personnel.

To ensure that qualified personnel are performing the maintenance work.
13
What is the total number of hours spent on this maintenance task?

Enter total maintenance hours.

To evaluate resource allocation and efficiency during maintenance.
Min: 0
Target: 10
Max: 48
14
Describe any changes made to the maintenance procedures during this task.

Detail any changes to procedures.

To document any modifications for future reference and compliance.
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15
What is the next scheduled maintenance date for this aircraft?

Select the next scheduled maintenance date.

To maintain a proactive maintenance schedule and ensure compliance.
16
Is the work order approved by the relevant authority before execution?

Select the work order approval status.

To ensure that all maintenance activities are authorized and documented.
17
Are environmental safety measures implemented during maintenance activities?

Indicate whether environmental safety measures are in place.

To ensure compliance with environmental regulations and best practices.
18
How many training hours have maintenance staff received in the last year?

Enter total training hours for staff.

To assess the adequacy of training provided to maintenance personnel.
Min: 0
Target: 20
Max: 100
19
Is there proper documentation for all repair parts used during maintenance?

Provide details on the documentation of repair parts.

To verify the traceability and authenticity of parts used.
20
Are all tools used for maintenance calibrated and in good working condition?

Select the calibration status of maintenance tools.

To ensure that maintenance tools meet quality and safety standards.

FAQs

The checklist covers maintenance planning, work order management, parts and material control, tool and equipment calibration, maintenance execution, quality control, and maintenance documentation.

It verifies that maintenance tasks are performed according to approved data, procedures are followed correctly, and appropriate quality checks are conducted at critical stages of maintenance.

The checklist evaluates the effectiveness of maintenance planning processes, including resource allocation, task scheduling, and coordination of maintenance activities to ensure efficient and compliant operations.

It ensures that processes are in place to verify and document the airworthiness of aircraft components and assemblies after maintenance, including proper release to service procedures.

Yes, the checklist is designed to be applicable across various types of aviation maintenance, including line maintenance, base maintenance, component maintenance, and specialized services, with the flexibility to adapt to specific operational contexts.

Benefits

Ensures compliance with AS9110 maintenance process control requirements

Enhances aircraft safety and reliability through improved process control

Identifies gaps in maintenance procedures and work instructions

Supports continuous improvement in MRO operations

Facilitates regulatory compliance and airworthiness maintenance