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Aviation Composite Materials Inspection Checklist

A comprehensive inspection checklist for evaluating the condition, integrity, and safety of composite materials used in aircraft structures, ensuring compliance with aviation industry standards and best practices.

Aviation Composite Materials Inspection Checklist
by: audit-now
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About This Checklist

The Aviation Composite Materials Inspection Checklist is a critical tool for ensuring the structural integrity and safety of modern aircraft. As the use of composite materials in aviation continues to grow, this comprehensive checklist addresses the unique challenges associated with inspecting and maintaining these advanced materials. By implementing this checklist, aviation professionals can enhance their ability to detect defects, assess damage, and ensure proper repair and maintenance of composite structures, ultimately contributing to improved aircraft safety and longevity.

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Industry

Aviation

Standard

AC 20-107B (Composite Aircraft Structure)

Workspaces

Aircraft Hangar or Maintenance Facility

Occupations

Aircraft Structural Engineer
NDT Specialist
Composite Repair Technician
Aviation Safety Inspector
Aircraft Maintenance Engineer

Composite Material Inspection

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1
What was the result of the tap testing conducted on the composite structure?

Select the result of the tap testing.

To assess the integrity of the composite structure through tap testing results.
2
Please provide any relevant notes from the thermography inspection.

Enter inspection notes.

To gather qualitative data that may affect the integrity assessment of composite materials.
3
What is the delamination detection threshold set at?

Enter the threshold value in millimeters.

To verify that the threshold used for delamination detection is within acceptable limits.
Min: 0
Target: 0.5
Max: 5
4
Is ultrasonic testing being conducted in accordance with the established procedures?

Select compliance status.

To ensure that ultrasonic testing meets compliance standards for detecting flaws in composite materials.
5
What is the quality assessment of the completed repair?

Select the quality assessment result.

To evaluate the quality of the repair work performed on the composite materials.
6
Please provide a detailed description of the repair process used.

Enter a detailed description of the repair process.

To capture specific details about the methods and materials applied during the repair.
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7
When was the last inspection of the composite repair conducted?

Enter the date of the last inspection.

To track the frequency of inspections and ensure timely assessments.
8
Is the repair documentation complete and available for review?

Indicate if the documentation is complete.

To ensure that all necessary repair documentation is properly completed and accessible.
9
When was the last maintenance performed on the composite material?

Enter the date of the last maintenance.

To track maintenance activities and ensure compliance with safety protocols.
10
Please provide any comments regarding safety incidents related to the composite material.

Enter comments regarding safety incidents.

To document any safety incidents that may affect the evaluation of composite materials.
11
What is the current condition of the composite material?

Select the current condition of the material.

To assess the overall condition and readiness of the composite material for safe operation.
12
What is the measured impact resistance of the composite material?

Enter the impact resistance value in Joules.

To ensure that the composite material meets safety standards for impact resistance.
Min: 10
Target: 50
Max: 100
13
When was the composite material testing conducted?

Enter the date of the testing.

To keep track of testing dates for compliance and future reference.
14
Please provide a summary of the testing procedures followed.

Enter a summary of the testing procedures.

To document the procedures used for testing and ensure adherence to protocols.
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15
What was the temperature during the testing of the composite material?

Enter the temperature in degrees Celsius.

To ensure that the testing conditions were within acceptable limits for accurate results.
Min: -10
Target: 20
Max: 50
16
Which non-destructive testing method was utilized for the composite material?

Select the non-destructive testing method used.

To identify the specific testing method used, ensuring compliance with industry standards.
17
Please describe any issues found during the maintenance of the composite material.

Enter details of any issues found during maintenance.

To document any problems identified that may require further attention or repairs.
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18
What was the total cost incurred for the maintenance of the composite material?

Enter the maintenance cost in USD.

To assess the financial aspects of maintenance and its impact on budget.
Min: 0
Target: 500
Max: 10000
19
Who performed the maintenance on the composite material?

Enter the name of the person or team who performed the maintenance.

To document the personnel responsible for the maintenance, ensuring accountability.
20
Has the scheduled maintenance for the composite material been completed?

Indicate if the scheduled maintenance has been completed.

To verify that maintenance activities are performed as scheduled to ensure safety and performance.

FAQs

The checklist covers visual inspection, tap testing, ultrasonic testing, thermography, and other non-destructive testing (NDT) methods specific to composite materials.

The checklist includes specific items for identifying signs of delamination, such as visual cues, acoustic response during tap testing, and ultrasonic scan results.

The checklist addresses factors such as moisture ingress, UV exposure, thermal cycling, and chemical contamination that can affect composite material integrity.

Inspection frequency varies based on aircraft type, usage, and manufacturer recommendations, but typically includes routine visual inspections and more detailed NDT inspections at scheduled maintenance intervals.

Personnel should have specialized training in composite materials, be certified in relevant NDT methods, and possess knowledge of specific aircraft types and their composite structures.

Benefits

Ensures thorough inspection of composite materials in aircraft structures

Helps identify potential defects or damage that may compromise aircraft safety

Facilitates compliance with aviation industry standards for composite materials

Improves the accuracy and consistency of composite structure assessments

Enhances the overall quality control process in aircraft maintenance