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MIL-STD-810 Vibration and Shock Testing Checklist

A specialized checklist for conducting and evaluating vibration and shock tests on aerospace and defense equipment in compliance with MIL-STD-810 requirements.

MIL-STD-810 Vibration and Shock Testing Checklist

by: audit-now
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About This Checklist

The MIL-STD-810 Vibration and Shock Testing Checklist is an essential tool for aerospace and defense manufacturers to ensure their products meet rigorous military standards for durability and reliability. This specialized checklist focuses on the critical aspects of vibration and shock resistance, which are paramount for equipment operating in high-stress environments such as aircraft, military vehicles, and naval vessels. By meticulously evaluating a product's ability to withstand various vibration profiles and shock impacts, this checklist helps identify potential weaknesses and validate the robustness of aerospace and defense equipment, ultimately contributing to mission success and personnel safety.

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Industry

Aerospace and Defense

Standard

MIL-STD-810 - Environmental Testing

Workspaces

Vibration and Shock Testing Laboratory

Occupations

Vibration Test Engineer
Mechanical Engineer
Aerospace Structural Engineer
Quality Control Specialist
Defense Systems Analyst
1
Is the vibration test conducted according to MIL-STD-810?
2
What is the frequency used during vibration testing?
Min: 10
Target: 10-2000 Hz
Max: 2000
3
Is the test equipment calibrated before use?
4
Is the shock test conducted according to MIL-STD-810?
5
What is the impact level used during shock testing?
Min: 50
Target: 50-1500 G
Max: 1500
6
Describe the environmental conditions during testing.
7
What is the condition of the equipment prior to testing?
8
Is there a documented test plan available for the testing?
9
What is the pre-test temperature of the equipment?
Min: 15
Target: 15-35 °C
Max: 35
10
What is the date of the vibration and shock testing?
11
Document any observations made during the testing process.
12
What is the duration of the vibration test conducted?
Min: 5
Target: 5-60 minutes
Max: 60
13
What configuration was used for the shock testing?
14
Was data recorded during the tests?
15
Who conducted the vibration and shock tests?
16
Summarize the post-test analysis results.
17
What is the summary of the test results?
18
Were there any anomalies noted during testing?
19
What was the maximum vibration level recorded during testing?
Min: 0
Target: 0-10 G
Max: 10
20
What is the completion date of the vibration and shock testing?
21
What recommendations can be made based on test results?
22
Were the standard operating procedures followed during the testing?
23
What was the environmental stress level during testing?
Min: 20
Target: 20-100 psi
Max: 100
24
What is the status of the test equipment used?
25
What safety measures were implemented during the testing?
26
Summarize the final review notes from the testing process.

FAQs

The checklist includes various vibration tests such as random vibration, sinusoidal vibration, and combined environments (vibration with temperature/altitude).

Shock testing in the checklist focuses on sudden, high-impact forces, while vibration testing addresses sustained oscillatory motions. Shock tests may include drop tests, pyrotechnic shock, and ballistic shock simulations.

Equipment used includes electrodynamic shakers, shock test machines, drop test rigs, and specialized data acquisition systems for measuring and analyzing vibration and shock responses.

Tests should be performed during the design phase, pre-production, and periodically throughout the product's lifecycle, especially after any significant design changes or before deployment in new operational environments.

While primarily designed for military standards, many commercial aerospace manufacturers also use this checklist or adapt it to ensure their products meet similar rigorous standards for vibration and shock resistance.

Benefits of MIL-STD-810 Vibration and Shock Testing Checklist

Ensures compliance with MIL-STD-810 vibration and shock testing requirements

Reduces the risk of equipment failure in high-stress operational environments

Improves product longevity and performance under extreme conditions

Facilitates early detection of design flaws related to vibration and shock resistance

Enhances overall quality assurance in aerospace and defense manufacturing