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MIL-STD-810 Vibration and Shock Testing Checklist

A specialized checklist for conducting and evaluating vibration and shock tests on aerospace and defense equipment in compliance with MIL-STD-810 requirements.

MIL-STD-810 Vibration and Shock Testing Checklist

by: audit-now
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About This Checklist

The MIL-STD-810 Vibration and Shock Testing Checklist is an essential tool for aerospace and defense manufacturers to ensure their products meet rigorous military standards for durability and reliability. This specialized checklist focuses on the critical aspects of vibration and shock resistance, which are paramount for equipment operating in high-stress environments such as aircraft, military vehicles, and naval vessels. By meticulously evaluating a product's ability to withstand various vibration profiles and shock impacts, this checklist helps identify potential weaknesses and validate the robustness of aerospace and defense equipment, ultimately contributing to mission success and personnel safety.

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Industry

Aerospace and Defense

Standard

MIL-STD-810 - Environmental Testing

Workspaces

Vibration and Shock Testing Laboratory

Occupations

Vibration Test Engineer
Mechanical Engineer
Aerospace Structural Engineer
Quality Control Specialist
Defense Systems Analyst
1
Is the vibration test conducted according to MIL-STD-810?

Select the compliance status of the vibration test.

To ensure compliance with military standards.
2
What is the frequency used during vibration testing?

Enter the frequency in Hz.

To verify that the frequency meets the specified requirements.
Min: 10
Target: 10-2000 Hz
Max: 2000
3
Is the test equipment calibrated before use?

Provide details of the calibration process.

To ensure accurate testing results.
4
Is the shock test conducted according to MIL-STD-810?

Select the compliance status of the shock test.

To ensure compliance with military standards.
5
What is the impact level used during shock testing?

Enter the impact level in G.

To verify that the impact level meets the specified requirements.
Min: 50
Target: 50-1500 G
Max: 1500
6
Describe the environmental conditions during testing.

Provide a detailed description.

To assess the impact of environmental conditions on test results.
7
What is the condition of the equipment prior to testing?

Select the condition status of the equipment.

To ensure that the equipment is in proper working condition for testing.
8
Is there a documented test plan available for the testing?

Provide details of the test plan documentation.

To verify that proper procedures are in place for testing.
9
What is the pre-test temperature of the equipment?

Enter the temperature in °C.

To ensure the equipment is tested within the specified temperature range.
Min: 15
Target: 15-35 °C
Max: 35
10
What is the date of the vibration and shock testing?

Select the date of the test.

To keep records of when testing occurred for compliance and traceability.
11
Document any observations made during the testing process.

Provide detailed observations.

To capture any anomalies or significant findings during testing.
12
What is the duration of the vibration test conducted?

Enter the duration in minutes.

To ensure that the test duration meets the requirements specified in MIL-STD-810.
Min: 5
Target: 5-60 minutes
Max: 60
13
What configuration was used for the shock testing?

Select the shock test configuration used.

To verify that the correct configuration was applied during testing.
14
Was data recorded during the tests?

Indicate whether data was recorded.

To ensure that results are documented for analysis and review.
15
Who conducted the vibration and shock tests?

Provide the names of the test personnel.

To identify the personnel responsible for conducting the tests.
16
Summarize the post-test analysis results.

Provide a summary of the analysis.

To evaluate the performance of the equipment after testing.
17
What is the summary of the test results?

Select the overall result of the testing.

To quickly assess the overall outcome of the tests conducted.
18
Were there any anomalies noted during testing?

Describe any anomalies observed.

To document any unexpected occurrences that may affect test results.
19
What was the maximum vibration level recorded during testing?

Enter the maximum vibration level in G.

To ensure that the equipment can withstand specified vibration levels.
Min: 0
Target: 0-10 G
Max: 10
20
What is the completion date of the vibration and shock testing?

Select the completion date.

To maintain accurate records for compliance and follow-up.
21
What recommendations can be made based on test results?

Provide any recommendations.

To suggest improvements for future tests or equipment performance.
22
Were the standard operating procedures followed during the testing?

Indicate whether SOPs were followed.

To ensure that all testing protocols are adhered to for consistency and reliability.
23
What was the environmental stress level during testing?

Enter the stress level in psi.

To verify that environmental conditions are within acceptable limits.
Min: 20
Target: 20-100 psi
Max: 100
24
What is the status of the test equipment used?

Select the status of the test equipment.

To confirm that the equipment is in proper condition for accurate testing.
25
What safety measures were implemented during the testing?

Describe the safety measures taken.

To ensure that all necessary safety protocols are in place to protect personnel.
26
Summarize the final review notes from the testing process.

Provide a summary of the final review.

To capture key insights and decisions made during the review of test results.

FAQs

The checklist includes various vibration tests such as random vibration, sinusoidal vibration, and combined environments (vibration with temperature/altitude).

Shock testing in the checklist focuses on sudden, high-impact forces, while vibration testing addresses sustained oscillatory motions. Shock tests may include drop tests, pyrotechnic shock, and ballistic shock simulations.

Equipment used includes electrodynamic shakers, shock test machines, drop test rigs, and specialized data acquisition systems for measuring and analyzing vibration and shock responses.

Tests should be performed during the design phase, pre-production, and periodically throughout the product's lifecycle, especially after any significant design changes or before deployment in new operational environments.

While primarily designed for military standards, many commercial aerospace manufacturers also use this checklist or adapt it to ensure their products meet similar rigorous standards for vibration and shock resistance.

Benefits of MIL-STD-810 Vibration and Shock Testing Checklist

Ensures compliance with MIL-STD-810 vibration and shock testing requirements

Reduces the risk of equipment failure in high-stress operational environments

Improves product longevity and performance under extreme conditions

Facilitates early detection of design flaws related to vibration and shock resistance

Enhances overall quality assurance in aerospace and defense manufacturing