A comprehensive checklist used to verify safety measures and operational readiness before starting up new or modified equipment, processes, or facilities in industrial settings.
Pre-Startup Safety Review (PSSR) Checklist
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About This Checklist
A Pre-Startup Safety Review (PSSR) Checklist is a crucial tool in ensuring the safe and efficient startup of new or modified equipment, processes, or facilities. This comprehensive checklist helps identify and mitigate potential hazards before operations begin, reducing the risk of accidents, injuries, and costly downtime. By systematically reviewing all aspects of safety, from equipment integrity to personnel training, the PSSR Checklist plays a vital role in maintaining workplace safety, regulatory compliance, and operational excellence.
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Select the status of the emergency shutdown system.
Provide details of the start-up procedure review.
Enter the date of the last safety training.
Confirm if all personnel are wearing PPE.
Select the PHA completion status.
Detail any MOC documentation.
Enter the testing frequency in days.
Confirm if stakeholders have been informed.
Select the status of risk mitigation measures.
Provide any comments or observations.
Enter the number of emergency equipment checks.
Enter the date of the last maintenance.
Select the availability status of safety equipment.
Provide a summary of the startup team briefing.
Enter the number of completed checklist items.
Confirm if the lockout/tagout procedure has been verified.
FAQs
A PSSR should be conducted before the initial startup of new facilities, equipment, or processes, and before restarting modified equipment or processes that have undergone significant changes.
The PSSR team typically includes representatives from operations, maintenance, engineering, safety, and management. Subject matter experts may also be involved depending on the specific equipment or process being reviewed.
A PSSR Checklist typically covers areas such as equipment integrity, process safety information, operating procedures, training, emergency response, management of change, and regulatory compliance.
The PSSR Checklist is an integral part of process safety management, ensuring that all safety systems and procedures are in place and functioning correctly before startup, thereby preventing potential incidents and maintaining safe operations.
Yes, while there are common elements, a PSSR Checklist can and should be customized to address the specific hazards, equipment, and regulatory requirements of different industries or processes.
Benefits of Pre-Startup Safety Review (PSSR) Checklist
Ensures all safety measures are in place before startup
Reduces the risk of accidents and injuries
Promotes regulatory compliance and operational excellence
Identifies potential hazards and mitigation strategies
Enhances overall workplace safety culture